{"id":3327,"date":"2021-06-25T09:37:07","date_gmt":"2021-06-25T12:37:07","guid":{"rendered":"https:\/\/massa.ind.br\/?p=3327"},"modified":"2023-01-13T08:59:59","modified_gmt":"2023-01-13T11:59:59","slug":"manutencao-de-vagoes","status":"publish","type":"post","link":"https:\/\/massa.ind.br\/en\/manutencao-de-vagoes\/","title":{"rendered":"Wagon Maintenance: How it's done and the risks of poor maintenance"},"content":{"rendered":"<p class=\" translation-block\">In order for railroad trains to be able to continue their journey, without major accidents occurring, it is essential that companies recurrently check the conditions of the track and vehicles. In this sense, the practice of maintenance of railroad lines, rails, and especially the maintenance of wagons, is fundamental.<\/p>\n\n\n\n<p>Wagons are the main compositions of freight trains, as they are the ones that store the inputs that are being transported on a railroad.&nbsp;<\/p>\n\n\n\n<p>If it suffers from structural problems, regardless of the reason, these goods can be damaged, which can generate considerable losses for the companies involved. Furthermore, in more problematic cases, it can cause the train to derail.<\/p>\n\n\n\n<p>There are different types of car maintenance, each of which works in a specific way and in different stages. The main types are:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Unplanned corrective maintenance;<\/li><li>Planned correction;<\/li><li>Preventive;<\/li><li>Predictive;<\/li><li>Detective;<\/li><\/ul>\n\n\n\n<p>Next, we'll talk about how these maintenance items are sold in train cars, explaining how each one works. In addition, we will explain why these maintenances are so important and what the risks of poorly performed railcar maintenance are.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Unplanned corrective maintenance<\/strong><\/h2>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m2-1.png\" alt=\"corretiva n\u00e3o planejada\" class=\"wp-image-3332\" width=\"522\" height=\"254\" srcset=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m2-1.png 600w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m2-1-300x146.png 300w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m2-1-500x243.png 500w\" sizes=\"auto, (max-width: 522px) 100vw, 522px\" \/><\/figure><\/div>\n\n\n\n<p>As the name implies, this type of maintenance takes place unexpectedly, that is, without planning. Still, it is a car maintenance that aims to correct any problem, especially in the structures of train cars.<\/p>\n\n\n\n<p>Thus, when the company opts for this type of maintenance process, it is allowing the wagons to keep working until an internal or external problem occurs, requiring a more present action to correct the defect presented.<\/p>\n\n\n\n<p>As it is an unplanned maintenance of wagons, the cost tends to be higher, as it only comes into action when there is already a formalized problem in the train wagons, which generates loss in productivity and the need to purchase and install new equipment and structures.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Planned corrective maintenance<\/strong><\/h2>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m3-1.png\" alt=\"manuten\u00e7\u00e3o de vag\u00f5es Manuten\u00e7\u00e3o corretiva planejada\" class=\"wp-image-3333\" width=\"535\" height=\"356\" srcset=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m3-1.png 626w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m3-1-300x200.png 300w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m3-1-500x333.png 500w\" sizes=\"auto, (max-width: 535px) 100vw, 535px\" \/><\/figure><\/div>\n\n\n\n<p>Planned corrective maintenance, on the other hand, is based on the same assumption as the previous one: to carry out corrective actions on train cars or on the railroads, which suffered from some type of structural problem, caused by a series of reasons.<\/p>\n\n\n\n<p>The big difference is that, in this model, companies have adequate planning so that it is not necessary to wait for something more serious to happen before acting.<\/p>\n\n\n\n<p>This maintenance model is applied to include other types of maintenance for cars that we will talk about next, such as preventive and predictive.&nbsp;<\/p>\n\n\n\n<p>Detecting possible problems that may occur in the train cars, mainly due to the wear of its composition, it is possible to apply a more adequate correction, without the need to extrapolate the expenses with new equipment.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>&nbsp;Preventive maintenance<\/strong><\/h2>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m4-1-1024x575.jpg\" alt=\"manuten\u00e7\u00e3o de vag\u00f5es\" class=\"wp-image-3334\" width=\"455\" height=\"255\" srcset=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m4-1-1024x575.jpg 1024w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m4-1-300x169.jpg 300w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m4-1-768x432.jpg 768w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m4-1-1536x863.jpg 1536w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m4-1-500x281.jpg 500w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m4-1.jpg 1600w\" sizes=\"auto, (max-width: 455px) 100vw, 455px\" \/><\/figure><\/div>\n\n\n\n<p>Preventive maintenance is based on prevention, that is, it is a maintenance of wagons that aims to prevent failures in the wagon systems, breakage of components and damage to the structure of the locomotive wagons.<\/p>\n\n\n\n<p>For this to be executed well, planning is essential in this car maintenance model.&nbsp;<\/p>\n\n\n\n<p>From a database and statistics on train compositions, understanding the durability of the materials, the working conditions of the trains, the mileage, and other aspects, it is possible to carry out a preventive maintenance plan, carrying out the necessary repairs in time to prevent more serious problems.<\/p>\n\n\n\n<p>This can be a high or a low cost assessment, depending on how companies put together a plan and execute that plan. For this, it is essential to think about all the variations that can occur over time, especially during the journey of trains and the loading and unloading of goods<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Predictive Maintenance<\/strong><\/h2>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m5.png\" alt=\"Preditiva\" class=\"wp-image-3335\" width=\"496\" height=\"319\" srcset=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m5.png 626w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m5-300x193.png 300w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m5-500x322.png 500w\" sizes=\"auto, (max-width: 496px) 100vw, 496px\" \/><\/figure><\/div>\n\n\n\n<p>Predictive maintenance, on the other hand, is a model that acts more readily, in times of need. However, it is possible to understand when these moments will be, based on a firm and close monitoring of how the railroad trains process is going.&nbsp;<\/p>\n\n\n\n<p>In this sense, by checking the daily conditions of the structure of the roads, which directly affect the quality of the wagons, a repair action can be determined to improve this quality.&nbsp;<\/p>\n\n\n\n<p>In this way, it is possible to avoid unnecessary repairs and repairs, which increases the costs of the companies involved and harms the sequence of productivity of the locomotives.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Detective Maintenance<\/strong><\/h2>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m6.png\" alt=\"Manuten\u00e7\u00e3o detectiva\" class=\"wp-image-3336\" width=\"499\" height=\"332\" srcset=\"https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m6.png 626w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m6-300x200.png 300w, https:\/\/massa.ind.br\/wp-content\/uploads\/2021\/06\/m6-500x333.png 500w\" sizes=\"auto, (max-width: 499px) 100vw, 499px\" \/><\/figure><\/div>\n\n\n\n<p>Finally, the last type of car maintenance is detective maintenance. As its name also indicates, this model seeks to detect problems and failures that are hidden and not easy to be seen during railroad train operations.<\/p>\n\n\n\n<p>Even if they are not visible, these failures, if not verified correctly, can generate serious structural problems for the entire apparatus of the railroad train, especially for the wagons.&nbsp;<\/p>\n\n\n\n<p>To detect these types of hidden problems, it is necessary to use the latest equipment, with modern technologies.&nbsp;<\/p>\n\n\n\n<p>In addition, this process guarantees the reliability of these instruments used in maintenance, as it allows viewing the results that maintenance has obtained over time.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Risks of poor carriage maintenance<\/strong><\/h2>\n\n\n\n<p>In any space, where structures of high functional complexity are used, such as train wagons, industrial machines, mechanized tools, among others, it is essential that the necessary maintenance in the structure of these mechanisms is performed, including at least some of the types of maintenance that we mention throughout the article.<\/p>\n\n\n\n<p>However, when maintenance is performed in the wrong way, without the actions being well designed, there are some risks that can harm the companies involved.<\/p>\n\n\n\n<p>First, as we have already discussed, for example, in preventive maintenance, if the data is not well prepared and evaluated, the costs with equipment and spare parts can become much higher. This is also true for all other types of railcar maintenance: poor maintenance, the higher the cost.<\/p>\n\n\n\n<p>Furthermore, this can lead to more serious problems. We think like this: a train car needs structural maintenance.&nbsp;<\/p>\n\n\n\n<p>Professionals go to the car, and perform specific maintenance. However, they ended up missing the necessary calculations, and this process was poorly executed.<\/p>\n\n\n\n<p>In this way, they may have further damaged the composition of these cars, making it even more difficult to verify certain problems.&nbsp;<\/p>\n\n\n\n<p>In these cases, this can lead to different types of problems, such as loss of goods from the wagons and even train derailment, as one wagon can move from another and trigger a total displacement of the vehicle.<strong><br><\/strong><\/p>\n\n\n\n<h2 class=\"wp-block-heading translation-block\">Conclusion of Wagon Maintenance<\/h2>\n\n\n\n<p>We can conclude with the article that the maintenance of wagons is a fundamental process for the quality of railroad processes, regardless of the region or country. As we have seen, there are different types of maintenance, each being performed in a specific way. It is always important that railroad companies master all types of maintenance, and perform them efficiently, as there are some important risks that must be considered when maintenance is poorly performed.<\/p>\n\n\n\n<p>Searchs: <a href=\"https:\/\/revistaoe.com.br\/lancado-truque-ferroviario-que-diminui-desgaste-de-rodas-e-trilhos\/\">https:\/\/revistaoe.com.br\/lancado-truque-ferroviario-que-diminui-desgaste-de-rodas-e-trilhos\/<\/a><\/p>\n\n\n\n<p><a href=\"https:\/\/www.ufjf.br\/engenhariadeproducao\/files\/2017\/11\/MarianaSilvaNassifBilheiro.pdf\">https:\/\/www.ufjf.br\/engenhariadeproducao\/files\/2017\/11\/MarianaSilvaNassifBilheiro.pdf<\/a><\/p>\n\n\n\n<p><a href=\"http:\/\/repositorio.ufes.br\/bitstream\/10\/10740\/1\/tese_12754_Disserta%C3%A7%C3%A3o.pdf\">http:\/\/repositorio.ufes.br\/bitstream\/10\/10740\/1\/tese_12754_Disserta%C3%A7%C3%A3o.pdf<\/a><\/p>\n\n\n\n<p><a href=\"http:\/\/transportes.ime.eb.br\/etfc\/monografias\/MON031.pdf\">http:\/\/transportes.ime.eb.br\/etfc\/monografias\/MON031.pdf<\/a><\/p>","protected":false},"excerpt":{"rendered":"Para que os trens das ferrovias possam seguir viagem, sem que ocorram acidentes importantes, \u00e9 fundamental que as empresas verifiquem, recorrentemente, as condi\u00e7\u00f5es da via e dos ve\u00edculos. Nesse sentido, a pr\u00e1tica de manuten\u00e7\u00e3o das linhas ferrovi\u00e1rias, dos trilhos e, especialmente a manuten\u00e7\u00e3o de vag\u00f5es, \u00e9 fundamental. Os vag\u00f5es s\u00e3o as principais composi\u00e7\u00f5es dos trens de carga, pois s\u00e3o eles que armazenam os insumos que est\u00e3o sendo transportados dentro de uma via f\u00e9rrea.&nbsp; Se ele sofre com problemas estruturais, independente por qual motivo, essas mercadorias podem ser prejudicadas, podendo gerar preju\u00edzos consider\u00e1veis para as empresas envolvidas. Al\u00e9m disso, em casos mais problem\u00e1ticos, pode provocar o descarrilamento do trem. Existem diferentes tipos de manuten\u00e7\u00e3o de vag\u00f5es, sendo que cada uma funciona de uma maneira espec\u00edfica e em etapas distintas. Os principais tipos, s\u00e3o: Manuten\u00e7\u00e3o corretiva n\u00e3o planejada; Corretiva planejada; Preventiva; Preditiva; Detectiva; A seguir, falaremos como s\u00e3o vendidas essas manuten\u00e7\u00f5es nos vag\u00f5es dos trens,&nbsp; explicando como funciona cada uma. Al\u00e9m disso, explicaremos o por que essas manuten\u00e7\u00f5es s\u00e3o t\u00e3o importantes e quais os riscos de uma manuten\u00e7\u00e3o de vag\u00f5es mal executada. Manuten\u00e7\u00e3o de vag\u00f5es corretiva n\u00e3o planejada Como o pr\u00f3prio nome j\u00e1 indica, esse tipo de manuten\u00e7\u00e3o ocorre de forma inesperada, ou seja, sem planejamento. Ainda, \u00e9 uma manuten\u00e7\u00e3o de vag\u00f5es que visa corrigir algum problema, especialmente nas estruturas dos vag\u00f5es dos trens. Dessa forma, quando a empresa opta por esse tipo de processo de manuten\u00e7\u00e3o, ela est\u00e1 permitindo que os vag\u00f5es sigam trabalhando at\u00e9 que ocorra algum problema interno ou externo, necessitando de uma atua\u00e7\u00e3o mais presente para a corre\u00e7\u00e3o do defeito apresentado. Por ser uma manuten\u00e7\u00e3o de vag\u00f5es sem planejamento, o custo tende a ser mais alto, pois ela s\u00f3 entra em a\u00e7\u00e3o quando j\u00e1 existe algum problema formalizado nos vag\u00f5es dos trens, o que gera perda na produtividade e necessidade de compra e instala\u00e7\u00e3o de novos equipamentos e estruturas. Manuten\u00e7\u00e3o corretiva planejada J\u00e1 a manuten\u00e7\u00e3o corretiva planejada, parte do mesmo pressuposto que a anterior: executar a\u00e7\u00f5es de corre\u00e7\u00e3o nos vag\u00f5es dos trens ou nas vias f\u00e9rreas, que sofreram com algum tipo de problema estrutural, causado por uma s\u00e9rie de motivos. A grande diferen\u00e7a \u00e9 que, nesse modelo, as empresas possuem um planejamento adequado para que n\u00e3o seja necess\u00e1rio esperar acontecer alguma coisa mais grave antes de agir. Esse modelo de manuten\u00e7\u00e3o \u00e9 aplicado englobando outros tipos de manuten\u00e7\u00e3o dos vag\u00f5es que falaremos na sequ\u00eancia, como a preventiva e a preditiva.&nbsp; Detectando poss\u00edveis problemas que podem ocorrer nos vag\u00f5es do trem, principalmente por desgaste da sua composi\u00e7\u00e3o, \u00e9 poss\u00edvel aplicar uma corre\u00e7\u00e3o mais adequada, sem que seja necess\u00e1rio extrapolar nos gastos com novos equipamentos. &nbsp;Manuten\u00e7\u00e3o Preventiva A manuten\u00e7\u00e3o preventiva \u00e9 baseada na preven\u00e7\u00e3o, ou seja, \u00e9 uma manuten\u00e7\u00e3o de vag\u00f5es que tem como objetivo prevenir que ocorram falhas nos sistemas dos vag\u00f5es, quebras de componentes e danos a estrutura dos vag\u00f5es das locomotivas. Para que isso seja bem executado, o planejamento \u00e9 fundamental nesse modelo de manuten\u00e7\u00e3o de vag\u00f5es.&nbsp; A partir de uma base de dados e estat\u00edstica sobre as composi\u00e7\u00f5es dos trens, entendo a durabilidade dos materiais, as condi\u00e7\u00f5es de trabalho dos trens, a quilometragem, e outros aspectos, \u00e9 poss\u00edvel realizar um plano de manuten\u00e7\u00e3o preventiva, executando os reparos necess\u00e1rios a tempo de impedir problemas mais graves. Essa pode ser uma avalia\u00e7\u00e3o de alto custo ou de pequeno custo, dependendo de como as empresas elaboram um planejamento e executam esse plano. Para isso, \u00e9 fundamental pensar em todas as varia\u00e7\u00f5es que podem ocorrer ao longo do tempo, principalmente durante o trajeto dos trens e o carregamento e descarregamento de mercadorias. Manuten\u00e7\u00e3o Preditiva J\u00e1 a manuten\u00e7\u00e3o preditiva, \u00e9 um modelo que atua mais prontamente, em momentos de necessidades. Entretanto, \u00e9 poss\u00edvel compreender quando ser\u00e3o esses momentos, a partir de um acompanhamento firme e de perto de como est\u00e1 sendo o processo dos trens ferrovi\u00e1rios.&nbsp; Nesse sentido, verificando as condi\u00e7\u00f5es diariamente da estrutura das vias, que afetam diretamente a qualidade dos vag\u00f5es, pode ser determinada uma a\u00e7\u00e3o de reparo para melhorar essa qualidade.&nbsp; Dessa maneira, \u00e9 poss\u00edvel evitar que sejam feitos reparos e consertos desnecess\u00e1rios, o que aumenta os custos das empresas envolvidas e prejudica a sequ\u00eancia da produtividade das locomotivas. Manuten\u00e7\u00e3o Detectiva Por fim, o \u00faltimo tipo de manuten\u00e7\u00e3o de vag\u00f5es \u00e9 a manuten\u00e7\u00e3o detectiva. Como o pr\u00f3prio nome tamb\u00e9m indica, esse modelo busca detectar problemas e falhas que est\u00e3o escondidas e n\u00e3o f\u00e1ceis de serem vistas durante as opera\u00e7\u00f5es dos trens ferrovi\u00e1rios. Mesmo que n\u00e3o sejam vis\u00edveis, essas falhas, se n\u00e3o verificadas corretamente, podem gerar problemas estruturais graves para todo o aparato do trem ferrovi\u00e1rio, especialmente para os vag\u00f5es.&nbsp; Para detectar esses tipos de problemas ocultos, \u00e9 necess\u00e1rio a utiliza\u00e7\u00e3o de equipamentos de \u00faltima gera\u00e7\u00e3o, com tecnologias modernas.&nbsp; Al\u00e9m disso, esse processo garante a confiabilidade desses instrumentos utilizados na manuten\u00e7\u00e3o, pois permite visualizar os resultados que a manuten\u00e7\u00e3o obteve ao longo do tempo. Riscos de uma manuten\u00e7\u00e3o de vag\u00f5es mal feita Em qualquer espa\u00e7o, em que s\u00e3o utilizadas estruturas de alta complexidade funcional, como \u00e9 o caso dos vag\u00f5es dos trens, das m\u00e1quinas industriais, ferramentas mecanizadas, entre outros, \u00e9 fundamental que sejam executadas as manuten\u00e7\u00f5es necess\u00e1rias na estrutura desses mecanismos, englobando pelo menos alguns dos tipos de manuten\u00e7\u00e3o que citamos ao longo do artigo. Entretanto, quando a manuten\u00e7\u00e3o \u00e9 executada de maneira errada, sem as a\u00e7\u00f5es sendo bem elaboradas, existem alguns riscos que podem prejudicar as empresas envolvidas. Primeiramente, como j\u00e1 abordamos, por exemplo, na manuten\u00e7\u00e3o preventiva, se os dados n\u00e3o s\u00e3o bem elaborados e avaliados, os custos com equipamentos e pe\u00e7as de reposi\u00e7\u00e3o podem se tornar muito maiores. Isso ocorre tamb\u00e9m em todos os outros tipos de manuten\u00e7\u00e3o de vag\u00f5es: manuten\u00e7\u00e3o mal feita, maiores s\u00e3o os custos. Al\u00e9m disso, isso ainda pode gerar problemas mais graves. Pensamos assim: um vag\u00e3o de um trem precisa de uma manuten\u00e7\u00e3o estrutural.&nbsp; Os profissionais v\u00e3o at\u00e9 o vag\u00e3o, e executam uma manuten\u00e7\u00e3o espec\u00edfica. Entretanto, eles acabaram errando nos c\u00e1lculos necess\u00e1rios, e esse processo foi mal executado. Dessa maneira, eles podem ter prejudicado ainda mais a composi\u00e7\u00e3o desses vag\u00f5es, ficando ainda [&hellip;]","protected":false},"author":1,"featured_media":3331,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[46],"tags":[],"class_list":["post-3327","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-vagoes"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Manuten\u00e7\u00e3o de vag\u00f5es: como \u00e9 feita - MASSA Pesagem<\/title>\n<meta name=\"description\" content=\"Leia nesse artigo como \u00e9 feita a manuten\u00e7\u00e3o de vag\u00f5es e os riscos associados a uma manuten\u00e7\u00e3o mal feita. 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